Difference Between Soldering And Brazing
Solder and brazing are similar, in both cases a filler material having the melting point much lower than parent material added into the gap between work-pieces by capillary action. The characteristics of this metal joining method may vary in some special application.
Soldering
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Brazing
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The solder joints are the weakest joints.
They are not intended load.
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This
can be used to carry the burden to some extent.
Properly made
brazing may be stronger than the metal to be
joined, but they are not as strong as welded joints.
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Soldering is done by heating filler metal up to 450 degrees Celsius (840 °F).
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Brazing joins
materials by heating the filler metal with the
melting point above 450 degrees Celsius,
but below the melting point of the base
metal.
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An alloy of lead and
tin known as solder used as filler material.
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Alloys of copper with
zinc, silver and aluminium are the common
brazing filler material.
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Close /
fine contact between the base material
not necessary
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Fine
contact of the base metal is necessary; they should not have an interfering
layer between them.
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It has
the least impact on the base material.
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In the brazing of
the greatest strength is achieved through some chemical reaction between
solder alloy and metal on each side.
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Solders
are more vulnerable to oxidation since they are
made of the alloy of tin and
lead. (In special cases zinc-aluminium alloys used as filler to avoid
this problem)
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Susceptible to
oxidation but not much as in soldering.
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The commonly used
fluxes for soldering are zinc chloride and HCl.
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Fluxes are fluorides,
chlorides, Borax and boric acid.
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Lower cost,
inexpensive filler material, low temperature virtually no cleaning required
after soldering.
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Costlier than
soldering.
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It
is particularly useful when the heat can damage or deform the materials.
Commonly electrical components are soldered to prevent heat damage.
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Brazing used for joining
dissimilar metal, fastening of pipe fittings and leak proof joints.
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